Ever-power manufactures conveyor chain sprockets in several styles. Included in these are conveyor chain sprockets made as plate tires or with regular or split hubs installed using one or both sides. Ever-power conveyor chain tires can be manufactured in a variety of special components with hardened teeth where necessary.
How to extend conveyor chain sprocket and chain wear life
The last thirty years have observed numerous innovations in conveyor technology which have brought greater safety and efficiency. However, modify in this field has not always been necessarily for the better.
One innovation is the introduction of sprockets with an even quantity of teeth. It was thought that would offer customers a greater choice when making chain conveyor systems. Nevertheless, sprockets with a straight number of teeth are not recommended by experienced technical engineers.
If a sprocket has an even number of teeth, the same tooth will be involved by the same rollers on each rotation, resulting in uneven wear and decreased program life. A similar result will occur if the number of teeth in small sprocket is a devisor of the number of pitches on the conveyor chain. Choosing a sprocket with an odd quantity of teeth, nevertheless, will offer you at least double the service life.
Double pitch conveyor chain sprockets tend to be overlooked nowadays but are perfect for saving upon space and have an extended wear life than standard sprockets. Suitable for lengthy pitch chain, double pitch sprockets possess more teeth than a regular sprocket of the same pitch circle diameter and distribute wear evenly across the teeth. If your conveyor chain is compatible, dual pitch sprockets are definitely worth considering.
A lot of today’s conveyors include electronic load monitoring in the control system. While this is a good safety feature, technicians recommend that they are found in conjunction with shear pin sprockets.
Electronic sensing is ideal where there is a slow upsurge in load (because of broken bearings or dirt contamination, for example) as there is time to fully stop the drive before any kind of damage can occur. In the case of a mis-feed or mechanical breakage, however, where in fact the load enhance is sudden, the sensor won’t automatically break the connection between the engine and the powered load and intensive damage can be triggered to the conveyor chain and attachments. This is why a shear pin sprocket is needed in addition.
Shear pin sprockets may be more costly than standard sprockets at the outset but will limit downtime and save well on alternative costs. If a conveyor turns into overloaded and potentially dangerous, the shear pin will break and prevent the conveyor, thus limiting damage. Once the load or obstruction provides been cleared, only the shear pin needs to be changed and the conveyor can quickly start moving again.
In conclusion, older types of sprocket tend to be forgotten but provide considerable advantages including long service life, limited harm in case of conveyor breakdown and reduced replacement costs.
Our conveyor chains and sprockets are engineered to top quality and performance criteria. Wear resistance, mechanical strength, operating temperature and coefficient of friction are important considerations.
Molded and machined sprockets obtainable in a variety of the teeth and bore sizes. They are also provided for all plastic material chain and modular plastic belt products. Our products are created to help our clients increase their productivity and improve their working environment
The professionals at Ever-power have already been dealing with chains and sprockets for many years. If you’ve caused other organizations and uncovered that you couldn’t find precisely the right part to your requirements, that’s not going to happen right here! If we don’t possess the roller chain sprockets or conveyor chain sprockets that assembling your project needs in share, we are able to still custom manufacture per customer necessity. Plus, we keep thousands of unique sprockets in share and are in a position to deliver them out the same time. We realize that any downtime could be expensive, and we function hard to make sure that you’re up and running again quickly and cost-effectively.
Finding Your Ideal Sprocket
Do you will need a sprocket, but you aren’t sure exactly what you need? This universal problem is one that our Ever-power specialists hear on a weekly basis. We master dealing with you to make sure that you get specifically the roller chain sprocket or conveyor chain sprocket that may keep assembling your project or machinery moving once again. Sprockets are available for a number of uses from forestry to machinery, and everything in between. It’s every bit as important to select the correct sprocket as it is to make use of the proper chain — a mismatch can be catastrophic, causing damage to expensive machinery and even harmful accidents. See how Ever-power helps you find the ideal roller chain sprocket.
Struggling with how exactly to describe your sprocket so you can find a different one? Here’s some of the questions that we often ask clients to help stage them in the proper direction:
Do you know what type of sprocket you need?
How is your sprocket getting used — because a drive sprocket or idler sprocket?
What’s the diameter of the sprocket you need to replace?
How many the teeth are in your sprocket?
What size chain are you using?
As you can 
see, there is a advanced of complexity that goes into to making certain we recommend the specific roller chain sprocket or conveyor chain sprocket for your project.
PEER Perfectly Pairs!
If you’re replacing a whole system, you may need a matching chain to go along with your sprocket. By replacing both these items at the same time, you may extend the overall lifestyle of your machinery. Sagging chains are often to blame for inefficiencies that can cause disfiguration of other parts because of inconsistent pressure or slippage. Replacing the sprocket only may not be enough to solve the root problem you are experiencing. The good thing is that the educated group at Ever-power will continue to work with you to diagnose complications and make recommendations for the best and most cost-effective path forward.
Ready to get assembling your project back ready to go quickly? You can also drop us a message at [email protected], and we’ll use you to ensure that we provide you with the precise roller chain sprockets or conveyor chain sprockets that you’ll require.
Sprocket for Regular Conveyor Chain
Sprocket for conveyor chain was created and made to optimum contour, materials, hardness, and precision to find the highest performance of conveyor operation.
We provide a line-up for RS2040 – RF2160 with S rollers, and RF2040 – RF2100 with R rollers.
Chains that use S rollers build relationships every other tooth. Sprockets will have an extended life as chains build relationships different teeth every time the rollers rotate (when actual number of teeth is odd).