China Gear for Kinglong Foton Higer Neoplan HOWO Bus and Truck Parts Qj805 5s-111gp Manual Gearbox Synchronizer Gear supplier

Item Description

Item  ZF S6-150  Gearbox Spare Areas Manufacturing facility for Bus  
Gearbox product S6-eighty S6-90 5S-150GP S6-150 QJ1506 S5-70 S5-eighty S5-one hundred twenty S6-120  QJ805 QJ705
S6-a hundred S6-one hundred sixty QJ1205 QJ1206 5S-111GP 
Manufacturer Name QJ
Standard form Forging
Substance 20CrMnTi/ZF steel 
Vehicle Make  King Long, Yaxing, Howo,Beiben,North Benz,Volvo,Xihu (West Lake) Dis.n,JAC,Shaolin,BCI,Higer,Xihu (West Lake) Dis.,Golden Dragon, Zonda, Zhongtong, 
Shenlong, Foton, Neoplan,Ankai, and many others.
Certificate ISO/TS 16949:2009 
Assessed by Bureau Veritas 
Certificate No.5601378_P+T 
Package  one.Normal export package (from inside of to exterior): 
    oiled paper, bins, cartons, and wood pallets
2.Personalized bundle

Note:
All  bus areas are straight from factory,We would enable you a quantity discount,
so make sure you speak to with me,we will answer back ASAP.
Our  Gear Box Filed 
 
five Speed  Gearbox: QJ505 QJ605 QJ705 S5-70 QJ805 S5-80 QJ1205 S5-120 
six Speed  Gearbox: S6-80 S6-ninety AK6-90 S6-100 S6-a hundred and twenty QJ1206 S6-121 QJ1216 S6-150
                                QJ1506 S6-one hundred sixty
nine Speed   Gearbox: 5s-150GP 5s-111GP 5s-136GP QJ1319 
16 Speed  Gearbox : 16S109 16S150 16S151 16S181 16S 220 16S221 16S251
 

S/No. Element No. CZPT Bus/Kinglong/Higer/Bonluck….
Filter
1 Gas Filter
2 Air Filter ( Flate sort)
3 Oil Filter
Belts
1 Radiator Side Belt
2 AC&Loafer pulley belt
3 Compressor pulley belt
four Radiator Belt
five Alternator Belt
six Motor Belt
Inside Trim
one Facet curtain
Air Problem Technique
1 Alternator for A/C (28 Volts)
two A/C Discharge Hose
eight A/C Stator
9 a/c alternator battery much less capacitor
10 Evaporator enthusiast
Engine Assistance
one Engine Mounting Pads
2 Engine hose
7 Radiator Assy
Transmission System
1 Strain Plate
three Launch Bearing
four Clutch fork assembly
five Clutch pump assy
six Increase Sheel Cyclinder Assy
Brake Program
3 Brake disc pads
4 Exhaust BRAKE Actuator
five Exhaust butterfly Valve
Suspension
one Front Shock absorber Assy
two front wheel stud
three Rear Shockabsorber Assy
four Rear wheel stud
Glass
one Left Facet Passenger bonding glass
2 Left facet adhensive glass
3 still left bonding glass
four Experience aspect bonding glass
five Proper Rear bonding glass
Additional Areas
one Vacuum pump 2 stage
2 water pump
Engine Assistance
1 Retarder Mounting
2 Main Engine Alternator Regulator
3 Rectifier
four Stator
six AC Idler pulley
seven Air filter consumption hose
eight H2o pump
CHASIS
2 Rear Main Leaf Spring
3 Lower Bracket bushing
4 U- BOLT NUT(NUT ONLY)
six Power Steering Motor
7 Steering bracket
8 Rear brake linner
nine Brake Linner Rivots
BODY
one black glass over passenger doorway
two driver window
three left front facet window
9 Gasoline SPRING (Luggage Door)1.2.3.5
11 Gasoline spring for motor
12 baggage Compartment HINGES
13 luggage Compartment HINGES
Gearbox components
1 clutch fork pin
two Clutch fork rubber
three spacer
four modest circlip(outer)
five Huge circlip(inner)
ELECTRICAL System
1 Reverse Buzzer
two Beginning Change
three Fuse 100 amps flat variety
nine Fascility lock with mild
eleven Television monitor
twelve Amplifier with DVD Player
thirteen Retarder Controller
Lamps
1 Front Combination Light-weight L
three Fog Lamp
4 Side Marker lamp
5 Rear top marker lamp
6 rear top turning lamp
7 luggage compartment lamp
9 phase base lamp
ten Ceiling light connector
12 Licence plate gentle(LED Variety)
STARTING Technique
one Solenoid switch
2 Starter clutch
three Pinion Gear
INTERIOR TRIM
1 Seat armrest L/R
two Seats Material
three Journal Netting
4 Vents for air conditioned
5 Speed sensor

If you require any bus components you should get in touch with me:
 

 

US $100-120
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery, Car
Function: Distribution Power
Type: Manual Gear Box
Bus Model: Zk6116D
Ratio: 7.03-0.81
Yutong Part Number: 1701-04345

###

Customization:

###

Item  ZF S6-150  Gearbox Spare Parts Factory for Bus  
Gearbox model S6-80 S6-90 5S-150GP S6-150 QJ1506 S5-70 S5-80 S5-120 S6-120  QJ805 QJ705
S6-100 S6-160 QJ1205 QJ1206 5S-111GP 
Brand Name QJ
Basic form Forging
Material 20CrMnTi/ZF steel 
Vehicle Make  King Long, Yaxing, Howo,Beiben,North Benz,Volvo,Hongyan,JAC,Shaolin,BCI,Higer,Anyuan,Golden Dragon, Zonda, Zhongtong, 
Shenlong, Foton, Neoplan,Ankai, etc.
Certificate ISO/TS 16949:2009 
Assessed by Bureau Veritas 
Certificate No.5601378_P+T 
Package  1.Standard export package (from inside to outside): 
    oiled paper, boxes, cartons, and wooden pallets
2.Customized package

###

S/No. Part No. Zhongtong Bus/Kinglong/Higer/Bonluck….
Filter
1 Fuel Filter
2 Air Filter ( Flate type)
3 Oil Filter
Belts
1 Radiator Side Belt
2 AC&Idler pulley belt
3 Compressor pulley belt
4 Radiator Belt
5 Alternator Belt
6 Engine Belt
Inside Trim
1 Side curtain
Air Condition System
1 Alternator for A/C (28 Volts)
2 A/C Discharge Hose
8 A/C Stator
9 a/c alternator battery less capacitor
10 Evaporator fan
Engine Support
1 Engine Mounting Pads
2 Engine hose
7 Radiator Assy
Transmission System
1 Pressure Plate
3 Release Bearing
4 Clutch fork assembly
5 Clutch pump assy
6 Boost Sheel Cyclinder Assy
Brake System
3 Brake disc pads
4 Exhaust BRAKE Actuator
5 Exhaust butterfly Valve
Suspension
1 Front Shock absorber Assy
2 front wheel stud
3 Rear Shockabsorber Assy
4 Rear wheel stud
Glass
1 Left Side Passenger bonding glass
2 Left side adhensive glass
3 left bonding glass
4 Ride side bonding glass
5 Right Rear bonding glass
Additional Parts
1 Vacuum pump 2 stage
2 water pump
Engine Support
1 Retarder Mounting
2 Main Engine Alternator Regulator
3 Rectifier
4 Stator
6 AC Idler pulley
7 Air filter intake hose
8 Water pump
CHASIS
2 Rear Main Leaf Spring
3 Lower Bracket bushing
4 U- BOLT NUT(NUT ONLY)
6 Power Steering Motor
7 Steering bracket
8 Rear brake linner
9 Brake Linner Rivots
BODY
1 black glass above passenger door
2 driver window
3 left front side window
9 GAS SPRING (LUGGAGE DOOR)1.2.3.5
11 Gas spring for engine
12 luggage Compartment HINGES
13 luggage Compartment HINGES
Gearbox parts
1 clutch fork pin
2 Clutch fork rubber
3 spacer
4 small circlip(outer)
5 Big circlip(inner)
ELECTRICAL SYSTEM
1 Reverse Buzzer
2 Starting Switch
3 Fuse 100 amps flat type
9 Fascility lock with light
11 TV screen
12 Amplifier with DVD PLAYER
13 Retarder Controller
Lamps
1 Front Combination Light L
3 Fog Lamp
4 Side Marker lamp
5 Rear top marker lamp
6 rear top turning lamp
7 luggage compartment lamp
9 step bottom lamp
10 Ceiling light connector
12 Licence plate light(LED TYPE)
STARTING SYSTEM
1 Solenoid switch
2 Starter clutch
3 Pinion Gear
INTERIOR TRIM
1 Seat armrest L/R
2 Seats Fabric
3 Magazine Netting
4 Vents for air conditioned
5 Speed sensor
US $100-120
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery, Car
Function: Distribution Power
Type: Manual Gear Box
Bus Model: Zk6116D
Ratio: 7.03-0.81
Yutong Part Number: 1701-04345

###

Customization:

###

Item  ZF S6-150  Gearbox Spare Parts Factory for Bus  
Gearbox model S6-80 S6-90 5S-150GP S6-150 QJ1506 S5-70 S5-80 S5-120 S6-120  QJ805 QJ705
S6-100 S6-160 QJ1205 QJ1206 5S-111GP 
Brand Name QJ
Basic form Forging
Material 20CrMnTi/ZF steel 
Vehicle Make  King Long, Yaxing, Howo,Beiben,North Benz,Volvo,Hongyan,JAC,Shaolin,BCI,Higer,Anyuan,Golden Dragon, Zonda, Zhongtong, 
Shenlong, Foton, Neoplan,Ankai, etc.
Certificate ISO/TS 16949:2009 
Assessed by Bureau Veritas 
Certificate No.5601378_P+T 
Package  1.Standard export package (from inside to outside): 
    oiled paper, boxes, cartons, and wooden pallets
2.Customized package

###

S/No. Part No. Zhongtong Bus/Kinglong/Higer/Bonluck….
Filter
1 Fuel Filter
2 Air Filter ( Flate type)
3 Oil Filter
Belts
1 Radiator Side Belt
2 AC&Idler pulley belt
3 Compressor pulley belt
4 Radiator Belt
5 Alternator Belt
6 Engine Belt
Inside Trim
1 Side curtain
Air Condition System
1 Alternator for A/C (28 Volts)
2 A/C Discharge Hose
8 A/C Stator
9 a/c alternator battery less capacitor
10 Evaporator fan
Engine Support
1 Engine Mounting Pads
2 Engine hose
7 Radiator Assy
Transmission System
1 Pressure Plate
3 Release Bearing
4 Clutch fork assembly
5 Clutch pump assy
6 Boost Sheel Cyclinder Assy
Brake System
3 Brake disc pads
4 Exhaust BRAKE Actuator
5 Exhaust butterfly Valve
Suspension
1 Front Shock absorber Assy
2 front wheel stud
3 Rear Shockabsorber Assy
4 Rear wheel stud
Glass
1 Left Side Passenger bonding glass
2 Left side adhensive glass
3 left bonding glass
4 Ride side bonding glass
5 Right Rear bonding glass
Additional Parts
1 Vacuum pump 2 stage
2 water pump
Engine Support
1 Retarder Mounting
2 Main Engine Alternator Regulator
3 Rectifier
4 Stator
6 AC Idler pulley
7 Air filter intake hose
8 Water pump
CHASIS
2 Rear Main Leaf Spring
3 Lower Bracket bushing
4 U- BOLT NUT(NUT ONLY)
6 Power Steering Motor
7 Steering bracket
8 Rear brake linner
9 Brake Linner Rivots
BODY
1 black glass above passenger door
2 driver window
3 left front side window
9 GAS SPRING (LUGGAGE DOOR)1.2.3.5
11 Gas spring for engine
12 luggage Compartment HINGES
13 luggage Compartment HINGES
Gearbox parts
1 clutch fork pin
2 Clutch fork rubber
3 spacer
4 small circlip(outer)
5 Big circlip(inner)
ELECTRICAL SYSTEM
1 Reverse Buzzer
2 Starting Switch
3 Fuse 100 amps flat type
9 Fascility lock with light
11 TV screen
12 Amplifier with DVD PLAYER
13 Retarder Controller
Lamps
1 Front Combination Light L
3 Fog Lamp
4 Side Marker lamp
5 Rear top marker lamp
6 rear top turning lamp
7 luggage compartment lamp
9 step bottom lamp
10 Ceiling light connector
12 Licence plate light(LED TYPE)
STARTING SYSTEM
1 Solenoid switch
2 Starter clutch
3 Pinion Gear
INTERIOR TRIM
1 Seat armrest L/R
2 Seats Fabric
3 Magazine Netting
4 Vents for air conditioned
5 Speed sensor

Helical, Straight-Cut, and Spiral-Bevel Gears

If you are planning to use bevel gears in your machine, you need to understand the differences between Helical, Straight-cut, and Spiral bevel gears. This article will introduce you to these gears, as well as their applications. The article will also discuss the benefits and disadvantages of each type of bevel gear. Once you know the differences, you can choose the right gear for your machine. It is easy to learn about spiral bevel gears.
gear

Spiral bevel gear

Spiral bevel gears play a critical role in the aeronautical transmission system. Their failure can cause devastating accidents. Therefore, accurate detection and fault analysis are necessary for maximizing gear system efficiency. This article will discuss the role of computer aided tooth contact analysis in fault detection and meshing pinion position errors. You can use this method to detect problems in spiral bevel gears. Further, you will learn about its application in other transmission systems.
Spiral bevel gears are designed to mesh the gear teeth more slowly and appropriately. Compared to straight bevel gears, spiral bevel gears are less expensive to manufacture with CNC machining. Spiral bevel gears have a wide range of applications and can even be used to reduce the size of drive shafts and bearings. There are many advantages to spiral bevel gears, but most of them are low-cost.
This type of bevel gear has three basic elements: the pinion-gear pair, the load machine, and the output shaft. Each of these is in torsion. Torsional stiffness accounts for the elasticity of the system. Spiral bevel gears are ideal for applications requiring tight backlash monitoring and high-speed operations. CZPT precision machining and adjustable locknuts reduce backlash and allow for precise adjustments. This reduces maintenance and maximizes drive lifespan.
Spiral bevel gears are useful for both high-speed and low-speed applications. High-speed applications require spiral bevel gears for maximum efficiency and speed. They are also ideal for high-speed and high torque, as they can reduce rpm without affecting the vehicle’s speed. They are also great for transferring power between two shafts. Spiral bevel gears are widely used in automotive gears, construction equipment, and a variety of industrial applications.

Hypoid bevel gear

The Hypoid bevel gear is similar to the spiral bevel gear but differs in the shape of the teeth and pinion. The smallest ratio would result in the lowest gear reduction. A Hypoid bevel gear is very durable and efficient. It can be used in confined spaces and weighs less than an equivalent cylindrical gear. It is also a popular choice for high-torque applications. The Hypoid bevel gear is a good choice for applications requiring a high level of speed and torque.
The Hypoid bevel gear has multiple teeth that mesh with each other at the same time. Because of this, the gear transmits torque with very little noise. This allows it to transfer a higher torque with less noise. However, it must be noted that a Hypoid bevel gear is usually more expensive than a spiral bevel gear. The cost of a Hypoid bevel gear is higher, but its benefits make it a popular choice for some applications.
A Hypoid bevel gear can be made of several types. They may differ in the number of teeth and their spiral angles. In general, the smaller hypoid gear has a larger pinion than its counterpart. This means that the hypoid gear is more efficient and stronger than its bevel cousin. It can even be nearly silent if it is well lubricated. Once you’ve made the decision to get a Hypoid bevel gear, be sure to read up on its benefits.
Another common application for a Hypoid bevel gear is in automobiles. These gears are commonly used in the differential in automobiles and trucks. The torque transfer characteristics of the Hypoid gear system make it an excellent choice for many applications. In addition to maximizing efficiency, Hypoid gears also provide smoothness and efficiency. While some people may argue that a spiral bevel gear set is better, this is not an ideal solution for most automobile assemblies.
gear

Helical bevel gear

Compared to helical worm gears, helical bevel gears have a small, compact housing and are structurally optimized. They can be mounted in various ways and feature double chamber shaft seals. In addition, the diameter of the shaft and flange of a helical bevel gear is comparable to that of a worm gear. The gear box of a helical bevel gear unit can be as small as 1.6 inches, or as large as eight cubic feet.
The main characteristic of helical bevel gears is that the teeth on the driver gear are twisted to the left and the helical arc gears have a similar design. In addition to the backlash, the teeth of bevel gears are twisted in a clockwise and counterclockwise direction, depending on the number of helical bevels in the bevel. It is important to note that the tooth contact of a helical bevel gear will be reduced by about ten to twenty percent if there is no offset between the two gears.
In order to create a helical bevel gear, you need to first define the gear and shaft geometry. Once the geometry has been defined, you can proceed to add bosses and perforations. Then, specify the X-Y plane for both the gear and the shaft. Then, the cross section of the gear will be the basis for the solid created after revolution around the X-axis. This way, you can make sure that your gear will be compatible with the pinion.
The development of CNC machines and additive manufacturing processes has greatly simplified the manufacturing process for helical bevel gears. Today, it is possible to design an unlimited number of bevel gear geometry using high-tech machinery. By utilizing the kinematics of a CNC machine center, you can create an unlimited number of gears with the perfect geometry. In the process, you can make both helical bevel gears and spiral bevel gears.

Straight-cut bevel gear

A straight-cut bevel gear is the easiest to manufacture. The first method of manufacturing a straight bevel gear was to use a planer with an indexing head. Later, more efficient methods of manufacturing straight bevel gears were introduced, such as the Revacycle system and the Coniflex system. The latter method is used by CZPT. Here are some of the main benefits of using a straight-cut bevel gear.
A straight-cut bevel gear is defined by its teeth that intersect at the axis of the gear when extended. Straight-cut bevel gears are usually tapered in thickness, with the outer part being larger than the inner portion. Straight-cut bevel gears exhibit instantaneous lines of contact, and are best suited for low-speed, static-load applications. A common application for straight-cut bevel gears is in the differential systems of automobiles.
After being machined, straight-cut bevel gears undergo heat treatment. Case carburizing produces gears with surfaces of 60-63 Rc. Using this method, the pinion is 3 Rc harder than the gear to equalize wear. Flare hardening, flame hardening, and induction hardening methods are rarely used. Finish machining includes turning the outer and inner diameters and special machining processes.
The teeth of a straight-cut bevel gear experience impact and shock loading. Because the teeth of both gears come into contact abruptly, this leads to excessive noise and vibration. The latter limits the speed and power transmission capacity of the gear. On the other hand, a spiral-cut bevel gear experiences gradual but less-destructive loading. It can be used for high-speed applications, but it should be noted that a spiral-cut bevel gear is more complicated to manufacture.
gear

Spur-cut bevel gear

CZPT stocks bevel gears in spiral and straight tooth configurations, in a range of ratios from 1.5 to five. They are also highly remachinable except for the teeth. Spiral bevel gears have a low helix angle and excellent precision properties. CZPT stock bevel gears are manufactured using state-of-the-art technologies and know-how. Compared with spur-cut gears, these have a longer life span.
To determine the strength and durability of a spur-cut bevel gear, you can calculate its MA (mechanical advantage), surface durability (SD), and tooth number (Nb). These values will vary depending on the design and application environment. You can consult the corresponding guides, white papers, and technical specifications to find the best gear for your needs. In addition, CZPT offers a Supplier Discovery Platform that allows you to discover more than 500,000 suppliers.
Another type of spur gear is the double helical gear. It has both left-hand and right-hand helical teeth. This design balances thrust forces and provides extra gear shear area. Helical gears, on the other hand, feature spiral-cut teeth. While both types of gears may generate significant noise and vibration, helical gears are more efficient for high-speed applications. Spur-cut bevel gears may also cause similar effects.
In addition to diametral pitch, the addendum and dedendum have other important properties. The dedendum is the depth of the teeth below the pitch circle. This diameter is the key to determining the center distance between two spur gears. The radius of each pitch circle is equal to the entire depth of the spur gear. Spur gears often use the addendum and dedendum angles to describe the teeth.

China Gear for Kinglong Foton Higer Neoplan HOWO Bus and Truck Parts Qj805 5s-111gp Manual Gearbox Synchronizer Gear     supplier China Gear for Kinglong Foton Higer Neoplan HOWO Bus and Truck Parts Qj805 5s-111gp Manual Gearbox Synchronizer Gear     supplier
editor by czh 2023-01-20